Project Cargo: The Complete Guide to Shipping Heavy & Oversized Equipment Internationally from Egypt
Project Cargo refers to the transportation of oversized or heavyweight cargo that exceeds the dimensions or weight limits of standard shipping containers. This type of shipment requires intensive planning, specialized equipment, and advanced technical expertise.
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What Exactly is Project Cargo?
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Project Cargo commonly includes:
• Large power generation stations and heavy electrical transformers
• Construction machinery such as excavators, cranes, and bulldozers
• Oil & gas equipment including oil rigs, production platforms, and drilling towers
• Wind turbine components such as blades, shafts, and generators
• Large industrial tanks and pressure vessels
• Locomotives and oversized transport equipment
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Shipping Options for Oversized Cargo
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1. Flat Rack Container
A container without side walls, ideal for cargo exceeding standard container height.
20ft Flat Rack:
• Dimensions: 5.9m length × 2.4m width
• Payload capacity: up to 30 tons
40ft Flat Rack:
• Dimensions: 12.1m length × 2.4m width
• Payload capacity: up to 45 tons
2. Open Top Container
Suitable for cargo exceeding standard height but still coverable with a tarpaulin.
3. Out of Gauge (OOG) Shipment
Used for cargo exceeding container dimensions on multiple sides.
Requires booking additional clearance space around the shipment.
4. Break Bulk Shipping
Cargo is loaded directly onto the vessel without containers — ideal for extremely large cargo.
5. Heavy Lift Vessels
Specialized vessels equipped with cranes capable of lifting up to 2,000 tons, used for exceptional heavy equipment.
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Logistics Planning for Project Cargo
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Key planning elements include:
Pre-Shipment Inspection: Cargo inspection conducted by specialized survey companies.
Engineering Survey: Accurate measurement of dimensions and weight before shipment.
Route Survey: Examination of the inland transportation route from factory to port.
Engineering Calculations: Weight distribution analysis and Lashing Plan preparation.
Transport Permits: Special permits for abnormal or oversized road transport.
Port Coordination: Reserving specialized cranes and berth arrangements.

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Required Documentation for Project Cargo
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• Engineering survey report detailing exact dimensions and weight
• Approved Lashing & Securing Plan, validated by the vessel’s Captain
• Marine Warranty Survey inspection certificates
• Special road transport permits for oversized cargo
• Specialized Heavy Cargo Marine Insurance
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Why Experience Matters in Project Cargo
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A single mistake in cargo securing (Lashing) calculations may lead to:
• Cargo collapse or severe damage during transit
• Damage to the vessel or neighboring cargo
• Massive insurance claims reaching millions of dollars
At Blue Ocean Marine, our team specializes in Project Cargo logistics, supported by partnerships with leading marine engineering surveyors and specialized shipping lines.
Contact us early at sales@blueoceanmarine.com.eg — the earlier the planning starts, the lower the cost and the smoother the operation.

